New Headache Rack I made [Archive] - PowerStrokeNation : Ford Powerstroke Diesel Forum

New Headache Rack I made

wadeclinton
12-04-2009, 04:23 AM
Decided to do my first post. Figured the head board I made would be a good one to start with. First was a trip to the steel yard. Material list is:
1 stick 3"x4"x1/4 wall angle
1/2 stick 2"x2"x1/4 wall angle
1 sheet 4'x8' #9 flat expanded
1 stick 1 1/2"x1 1/2"x1/8" wall tube
1 stick 1 1/2"x 1 1/2"x1/8" wall tube

The 8" channel is for another project that's in the works, stay tuned.
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The bed rails test fitted and tacked.

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Relief cuts to clear the tailgate when shut



Relief cuts to clear eye bolts


Window frame fitted and tacked


Tie rails fitted and tacked


Expanded Fitted and tacked


Finished product.
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It took a few weeks to do working after work and whatever weekend's I got off. Paint didn't turn out the best, weather is not really favorable now.

wadeclinton
12-04-2009, 04:51 AM
I blew it on the pictures so here are the rest.
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wadeclinton
12-04-2009, 04:53 AM
Still trying to fix the picture mess!!!!
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farm boy
12-04-2009, 12:34 PM
Nice headache rack. Looks just like the ones we fab up for our trucks.

kracker055
01-10-2010, 09:55 PM
damn i really like that setup...that the same thing that im wanting for mine..what would you charge to make another one?