4wd Shift Maintenance and Mod! [Archive] - PowerStrokeNation : Ford Powerstroke Diesel Forum

4wd Shift Maintenance and Mod!

tjbeggs
06-22-2009, 12:43 AM
Well after I blew my tranny a few weeks I tried to put my truck in 4wd to see if it would move. It wouldn't so I tried to put the t-case in neutral to tow it and low and behold it wouldn't go cause it wouldn't push down. As I was swapping transmissions I looked and in the last 3 years I have owned the truck one of the boots was melted from the previous owner and just now seized.

Well since the shifter is only available from Ford for around $250 as a unit and no parts sold separately I knew I wasn't going that route.

So I decided a bicycle inner tube would work well for a rubber boot and that two grease zerks needed to be installed to prevent any further failures to operate. So here is what it looks like. The only change i made to it was to put a 90 degree zerk in the mounting bolt pivot.
http://inlinethumb25.webshots.com/45144/2407463150099659029S600x600Q85.jpg (http://outdoors.webshots.com/photo/2407463150099659029emtTYV)
http://inlinethumb08.webshots.com/10055/2449995190099659029S600x600Q85.jpg (http://outdoors.webshots.com/photo/2449995190099659029REcZSK)

DcMoore999
06-22-2009, 01:19 AM
Looks nice man, think I'll steal your idea :D

ghostang93
06-24-2009, 01:44 PM
Did you drill and tap for the zerks? I haven't looked at mine yet it's just a PITA to shift. Good thing the trucks weight keeps me on road ATM.

Dave

tjbeggs
06-25-2009, 01:52 AM
Did you drill and tap for the zerks? I haven't looked at mine yet it's just a PITA to shift. Good thing the trucks weight keeps me on road ATM.

Dave
Yes drilled and tapped. 1/4-28 threads for the zerks I had. I think those threads required a #3 drill bit.